Revolutionizing Pipe Manufacturing:
A Case Study on Implementing Industry 4.0 Solutions at SHIVKRUPA Fabricon

INTRODUCTION:

Get ready to witness the pipe-making world turned upside down! This case study delves into the exciting journey of Shivkrupa Fabricon as they embarked on a mission to revolutionize their manufacturing operations with the power of Industry 4.0 technologies.

 From the clunky, manual processes of the past to the sleek, digitized operations of the future, this study takes you on a thrilling ride through the highs and lows of implementing IoT, AI, and machine learning in the pipe-making industry. Buckle up, it's going to be a wild ride!
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PROPOSED SOLUTION:

We propose an Industrial IoT-based, Industry 4.0 Solution, which results in the complete digitization of the entire plant. Our solution includes retrofit sensors to collect data, improve efficiency and automate maintenance, reducing operating costs.

We also provide custom-built software solutions, a digital twin technology, and an in-house IoT network that addresses major issues. The solution includes 5 software modules for user management, IoT device integration, manufacturing, inventory management, and sales.

BACKGROUND:

Shivkrupa Fabricon, a pipe manufacturing plant in Ahmedabad, was facing challenges in keeping up with digital advancements in the industry. They partnered with LimelightIT Research PVT LTD, a company that specializes in providing IoT and digitization solutions using cutting-edge technology like AI and ML.

Together, they implemented Industry 4.0 technologies to fully digitize the plant, resulting in the pipes being of higher quality than before and the plant's manual labor is minimized.

RESULTS:

Increased Efficiency:

Our solution includes the integration of retrofit sensors that collects data. This data is then analyzed to improve plant efficiency by an average of 30%.

Reduced Operating Costs:

By automating maintenance and monitoring, our solution can reduce operating costs by an average of 20%.

 
 

Improved Production:

Real-time monitoring of performance and production using digital technology can increase production by an average of 15%.

Get ready for a digital revolution like Shivkrupa Fabricon! With our end-to-end digitization solution, your pipes manufacturing plant will be transformed into a futuristic, high-tech wonderland.

 


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